Eagle design tool: http://www.cadsoft.de/
Example/tutorial: http://www.krisbarrett.com/2008/09/03/make-a-custom-arduino-shield/
Aaron Eiche does a brilliant EAGLE tutorial here: http://aaroneiche.com/2010/06/24/a-beginners-guide-to-making-an-arduino-shield-pcb/
Really Bare Bones Board http://cdn.shopify.com/s/files/1/0038/9582/files/RBBB_Instructions_06.pdf?1260749296
(European distributor http://jeelabs.com/products/rbbb
How to iron PCBs
http://fullnet.com/~tomg/gooteepc.htm#1
http://gilmore2.chem.northwestern.edu/projects/garbz2_prj.php
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